Heavy Haulers Daily Blog

Claas 780 Lexion Combine loaded for transport

How Much Extra Do Pilot Cars Cost for Oversize Load Transport

Oversize load transport can be complex and expensive, requiring special permits and additional vehicles, such as pilot cars, to ensure safety and compliance with regulations.

Pilot cars are an essential part of any oversized load transport operation, and their cost can vary dramatically based on the size and type of load, and the distance traveled. Understanding the cost of pilot cars and other factors affecting the total transport cost is essential to keeping expenses down while ensuring a safe and compliant journey.

Oversize freight moves safely when the right escort vehicles are in place. Pilot cars protect the load, your crew, and the driving public. They’re also a common line item that shippers want priced up front. We manage permits and escorts every day, so let’s break down what pilot cars are, when they’re required, and what they add to your total.

Claas 780 Lexion Combine loaded for transport.

What Are Pilot Cars?

Pilot cars guide the truck driver of an oversize load through tight turns, low wires, and narrow bridges. They warn other motorists with amber lights, flags, and an OVERSIZE LOAD sign. That visibility reduces surprises and helps us move cleanly through tough corridors.

Some load types transported using pilot cars include telephone poles, bulldozer shipments, generator transports, crane hauls, mobile homes, and more.

That said, it’s not the only thing they do. To guarantee a smooth delivery, pilot car drivers coordinate with each other and the truck driver. For instance, a truck’s lead pilot car must alert the driver to any potential threats to the cargo along the route.

There is no hard and fast rule on how many or what kind of pilot cars must accompany any given shipment. For example, to assure visual clearance of the loaded height before the truck and load pass underneath, over-height shipments may, in some cases, require pole cars (a type of pilot car fitted with an extended pole on the front.

Common types include:

  • Front (lead) car: Scouts for low structures and lane restrictions. May run a height pole for tall loads.
  • Rear (chase) car: Protects rear overhang and manages lane changes.
  • Police escort: Required by some permits for extreme dimensions or complex routes.

Pilot car requirements vary by state and by permit. Your escort count, positioning, and any police requirements are spelled out on the approved permit we secure for your move.

Shipping an oversize load on a lowboy trailer.

When Are Pilot Cars Required for Oversize Loads?

Every permit is specific, but many states trigger escorts around these marks. We list them as quick rules of thumb. Your actual permit governs the move.

  • Width: Often 12 feet starts the first escort. Two escorts are common at 14 to 16 feet.
  • Height: Roughly 14 feet 6 inches to 16 feet can trigger a lead car with a height pole.
  • Length: Around 95 to 110 feet may need one escort. 125 feet and above often needs two, and police can be added at extreme lengths.

Route type matters. Two-lane rural roads often require a front escort for over-width loads. Multilane highways often place the escort to the rear. Urban corridors, narrow bridges, work zones, and peak traffic windows can change counts or timing.

For example, Florida starts escorts at just over 12 feet wide, while Texas typically adds escorts at 14 feet wide. At 16 feet wide, Texas requires 2 pilot cars, where Florida may require a police escort in addition to pilot cars depending on the time of day.

Tip: Check your state’s pilot car rules before you schedule. Or call us, and we’ll confirm the exact escort language on your permit.

Heavy Haulers routinely handles large, oversize, and supersize cargo, and we’re familiar with state regulations regarding pilot cars.

Average Pilot Car Costs in 2025

Pilot car pricing is usually billed per vehicle, per mile. That means each escort adds its own mileage line to the quote.

  • Lead/chase range: About 1.75 to 2.00 dollars per mile.
  • High-pole premium: Pole cars typically cost more than a standard rear or lead. A common range is 2.25 to 2.50 dollars per mile.
  • Additive math: Two standard escorts at 2.00 per mile total about 4.00 per mile. A standard plus a pole car could total about 4.25 to 4.50 per mile.

Short runs or complex jobs can flip to day rates or minimums. Standby time, deadhead miles, lodging, route surveys, and police escorts bill separately when required by the permit or route. We line-item those costs so there are no surprises.

Requirements of Pilot Cars for Oversize Loads

Escort vehicles for oversize loads must have two amber lights mounted on the roof that strobe and rotate. They also require an oversize load banner mounted on the front bumper or roof with visible lettering. The cars also need a height pole to protect against overhangs and low bridges. Lastly, these cars should have two-way communication devices so the load driver and car driver can communicate.

Transporting two dump trucks on a step deck trailer.

How Heavy Haulers Coordinates Pilot Cars

We manage the entire process. Your agent locks in permits, books certified pilot cars, and builds a safe route with the correct timing and travel windows. You won’t need to shop escort vehicles or chase paperwork. That’s on us.

Here’s what you can expect from our team:

  • A clear quote that shows escort count, type, and pricing.
  • A route plan that accounts for bridges, lane widths, construction, and city curfews.
  • Confirmed two-way comms and safety gear on every escort vehicle.

See our heavy equipment and oversize shipping services for more on trailers, permits, and scheduling. You can also learn more by starting a quote today, or call Heavy Haulers at (800) 908-6206 and we’ll get your equipment moving.

FAQ

How do I know if my load needs a pilot car?

Share the exact dimensions and pickup-to-delivery route window. We’ll run the permits and tell you how many escorts are required, where they’ll run, and if a height pole or police escort is specified.

How much does a pilot car cost per mile?

Plan on about 2.00 dollars per mile for standard lead or chase. High-pole cars usually bill higher. Short or complex moves may switch to day rates or minimums.

Can Heavy Haulers arrange escort vehicles for me?

Yes. We book the escorts, lock in the permits, and coordinate timing with the driver. You’ll get one point of contact from quote to drop-off.

Are pilot cars required in every state?

Requirements vary by state and by permit. The permit controls escort count, placement, height-pole use, police involvement, and travel windows.

What happens if I don’t use a required escort vehicle?

You risk citations, delays, and being held out of service until the move is compliant. Costs can stack fast. It’s cheaper to run the right escorts the first time.

Get Pilot Cars for Your Oversize Load Today!

Step 1: Fill Out Quote Form

Fill out the short & easy quote form.

Step 2: Speak With An Agent

We’ll pick up your heavy equipment or vehicle.

Step 3: Get Transported On Time

We deliver on time so you can get back to work.